Diagnostics for your filling line

Real-time monitor with status information about the machines

• Offers a graphical overview of the complete line represented in 
  real time
• Ensures a simple comprehension of correlations 
• Localises the events that occur 
• Illustrates current machine status and performance indicators across several lines 
• Directly conveys important information regarding the condition of the line(s)
• Also available with the visual appearance of the line layout

Detailed data analysis

• Acts as a freely configurable data analysis tool
• Makes it possible to derive the causes and reasons for the current situation
• Simplifies the analysis through the graphical comparison of various process and status data. 
• Supplies information about downtimes of the lead machine and 
  the respective cause for the downtime
• Makes it possible to flexibly adjust the time axis
• Simplifies orientation through superimposed type or shift information

Comprehensive reports on the basis of defined analysis paths

• Enables a standardised and comparable evaluation of the production situation throughout defined periods of time
• Is based on fixed analysis paths and designs to illustrate the information in a way that is practically not open to interpretation
• Web-based, which means they can be called up from any end device within the production and company network via a web browser (also mobile)

Downtime and efficiency analyses based on the Overall Equipment Effectiveness (OEE)*

• Makes it possible to perform a targeted analysis of the weak points and use the information to decide on improvement measures
• Determines and identifies the production bottlenecks
• Shows the causes for downtimes based on the notifications
• Also makes it possible to have a subsequent manual classification of downtimes with causes which are not determined automatically
• Supplies key performance indicators on efficiency, availability, performance and quality on the basis of the required OEE model (with just a few mouse clicks)

* Customer-specific adjustments possible

Dashboards for line and failure analysis

• Offers a general overview of the line in order to identify machines with fault messages which caused the most production interruptions
• Thus provides valuable indications of how the line efficiency can be increased again
• Supports the evaluation of the individual machines as regards availability and susceptibility to failures
• Offers an analysis function through which the current status can be compared with other periods or with simulated scenarios

Illustration of process values in the form of graphic trends

• Complete illustration of process values in the form of graphical trends in freely configurable diagrams
• Complete analysis and transparency of selected process values and performance indicators on the basis of raw data
• Thanks to set-point and actual value comparisons: clear illustration of limit value violations and comparison of individual trend curve deviations and peaks

Display of the real-time status, performance indicators and trends on large screens

• Large screens with real-time display of process information at shop floor level
• Employee motivation through visual escalation for downtimes, deviations or negative trends
• Information and transparency based on plain overviews and aggregated performance indicators
• Freely configurable, changing display for comprehensive information (kiosk mode)
• Integration of views from the “Information Board”, “Line Monitor” and “Reporting” modules
• Ability to call up individual HTML5 screens

Central data acquisition and processing

• As a machine and production data acquisition system, it forms the basis for all other modules of Line Diagnostics 
• Permanently records and automates all process data of the line(s)
• Prepares the data and makes it available both online and in the database
• Writes values and events back to the field level either automated or on request